About Course
IATF 16949:2016 is the Automotive Quality Management System standard that has been designed to be a supplement to, and used in concert with, the ISO 9001:2015 Quality Management System standard. IATF 16949:2016 is not a stand-alone standard, and defines the requirements above and beyond a standard ISO 9001:2015 QMS that all Automotive organizations must implement along with all applicable Customer-Specific Requirements. AEC is offering a course that covers the requirements of both ISO 9001:2015 and IATF 16949:2016.
This five-day IATF 16949 Lead Auditor training course has been developed to cover all requirements of both the ISO 9001 and IATF 16949 standards, including the new IATF 16949 requirements for Internal and Second Party Auditors (clauses 7.2.3 and 7.2.4) regarding Core Tools and Customer-Specific Requirements. Group exercises and case studies with examples from the automotive industry will be used to develop the required auditing skills.
The auditing guidelines of ISO 19011-including the auditing process and methodologies, e. g., planning and conducting an audit, writing nonconformity statements, preparing an audit summary and report, and verifying corrective actions-and their application in the automotive process approach are covered. Auditing case studies from the automotive industry to develop skills for identifying nonconformities will be used. Techniques for leading audit teams will also be discussed.
Course Outline
Day One
- Introduction and Welcome
- The ISO and IATF Standards Explained
- Introduction to ISO 9001 and IATF 16949
- ISO 9001:2015 and IATF 16949:2016 Requirements
- Group Exercise: Context of the Organization
- Group Exercise: Interested Parties
- Group Exercise: Audit Scenarios
Day Two
- ISO 9001:2015 and IATF 16949:2016 Requirements (cont’d)
- Group Exercises: Audit Scenarios (cont’d)
- Independent QMS Written Exercise
- Introduction to Turtle Diagrams and Audit Trails
- Management of Audit Programs
- Audit Planning and Preparation
- Breakout Exercise 1: Writing an Objective and Scope Statement
- Breakout Exercise 2: Documentation Review
- Breakout Exercise 3: Creating an Audit Plan
Day Three
- Performing the Audit
- Breakout Exercise 4: Performing an Audit
- Conducting a Process Approach Audit
- Conducting an Audit of Risk Planning (6.1)
- Writing Nonconformity Statements
- Breakout Exercise 5: Writing Nonconformity Statements
- Closing Meeting
- Completing the Audit Report
- Corrective Action and Closeout
Day Four
- Linking Automotive Core Tools to IATF 16949
- Customer-Specific Requirements
- Management Systems Auditing Written Exercise
- CSR/Core Tools Examination
Day Five
- Leading Audit Teams
- Management System Certification Scheme and Auditor Qualifications
- Leading Management Systems Audit Teams Written Exercise
- Review of Audit Process and Audit Management Strategies
- Leading Management Systems Audit Teams Mock Audit Case Study
- Including scenarios on Risk-Based Thinking and a Process Flow/PFMEA/Control Plan Manufacturing Process Audit Scenario
- Practical Application of Audit Principles and Instructor Interviews
