About Course
This four-day course has been developed to cover all requirements of both the ISO 9001 and IATF 16949 standards. Due to the new IATF 16949 requirements for Internal and Second Party Auditors (clauses 7.2.3 and 7.2.4) regarding Core Tools and Customer-Specific Requirements, this course has been expanded to a fourth day. Group exercises and case studies with examples from the automotive industry will be used to develop the required auditing skills. The auditing guidelines of ISO 19011—including the auditing process and methodologies, e. g., planning and conducting an audit, writing nonconformity statements, preparing an audit summary and report, and verifying corrective actions—and their application in the automotive process approach are covered. Auditing case studies from the automotive industry to develop skills for identifying nonconformities will be used.
Course Outline
Day One
- Introduction and Welcome
- The ISO and IATF Standards Explained
- Introduction to ISO 9001 and IATF 16949
- ISO 9001:2015 and IATF 16949:2016 Requirements
- Group Exercise: Context of the Organization
- Group Exercise: Interested Parties
- Group Exercise: Audit Scenarios
Day Two
- ISO 9001:2015 and IATF 16949:2016 Requirements (cont’d)
- Group Exercises: Audit Scenarios (cont’d)
- Independent QMS Written Exercise
- Introduction to Turtle Diagrams and Audit Trails
- Management of Audit Programs
- Audit Planning and Preparation
- Breakout Exercise 1: Writing an Objective and Scope Statement
- Breakout Exercise 2: Documentation Review
- Breakout Exercise 3: Creating an Audit Plan
Day Three
- Performing the Audit
- Breakout Exercise 4: Performing an Audit
- Conducting a Process Approach Audit
- Conducting an Audit of Risk Planning (6.1)
- Writing Nonconformity Statements
- Breakout Exercise 5: Writing Nonconformity Statements
- Closing Meeting
- Completing the Audit Report
- Corrective Action and Closeout
Day Four
- Linking Automotive Core Tools to IATF
- Customer-Specific Requirements
- Management Systems Auditing Written Exercise
- CSR/Core Tools Examination
